Shop KLR650 2007 and earlier

 
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661 forged piston kit
1987-1995 sprocket retainer plate2007/earlier OEM Kawasaki clutch cable661 forged piston kit

Sprocket retainer plate. Fits ONLY 1987-1995. No longer available from Kawasaki.

OEM Kawsaki clutch cable. Fits 2007 and earlier.

Oversize piston kit, fits all years KLR650. Forged, lightweight, 1mm over stock. Premium rings.

$9.95

$10.99

$299.95

aftermarket cylinder liner for klr650Air filter plastic frameBarnett clutch spring set for klr650

Thicker walls than the stock liner. Fits cylinder blocks for 1996 and later klr650. Requires clearancing of material inside the cylinder block. This is easy to do with dremel or die grinder. Can be bored to 105mm for aftermarket piston.

OEM plastic foam air filter support

Set of Barnett clutch springs for 1996 through early 2011 klr650 . Set of 5. Different wind, different wire. These work very well. Important - they will NOT measure the same length as the factory springs.

$150.00

$14.99

$16.95

Caliper plate for 320mm rotor, 2007/earlier forks, stock caliper Caliper plate for 320mm rotor, 2007/earlier forks, using SV cali
Caliper plate for 320mm rotor, 2007/earlier forks, stock caliperCaliper plate for 320mm rotor, 2007/earlier forks, using SV calicam bearing bolts - set of 8

adapter plate for 2007/earlier forks, using 320mm rotor and stock caliper.

adapter plate for 2007/earlier forks, using 320mm rotor and SV650 caliper.

Camshaft bearing bolts. Better quality than the OEM parts. Set of 8.

$39.95

$49.95

$6.99

Clutch plates OEM Kawasaki 1997-early 2011countershaft collarcountershaft collar o-ring

OEM Kawasaki clutch friction plates. Fit mid-1996 to early 2011. Set of 8.

Replacement collar for output shaft, fits into case behind sprocket. Kawasaki part

replacement o-ring for output shaft collar. Kawasaki part.

$64.00

$18.99

$3.49

countershaft sealCylinder base gasket - Kawasaki OEMdowel for engine cases and cam bearings

Replacement seal for countershaft, fit into case behind countershaft sprocket. Kwasaki part.

Genuine Kawasaki OEM cylinder base gasket

Dowels used all over the klr650 engine. Used as side case locators, and top and bottom of cylinder, and camshaft bearing locators.

$5.99

$8.99

$0.49

drain plug crush washers, package of 4enricher nut or choke nutHead gasket Kawasaki OEM

Aluminum washers for 12mm drain plug. 

replacement plastic enricher nut, or choke cable nut, for the factory carb.

Head gasket, Kawsaki original equipment. Stock (not cut) , so it fits up to 1mm oversize.

$1.29

$5.99

$42.99

Head gasket Kawasaki OEM Cut for big bore up to 692Oil Filter Bypass Tuberear hub rubber damper

Head gasket, Kawsaki original equipment. Cut for over size bore up to 692.

Oil filter bypass tube. Often lost, thrown away with the old filter. You need this in the engine to make sure the oil passes through the filter. Only fits one way, small end into the engine first.

Rear hub, rubber damper. This is the rubber part that fits between the sprocket carrier and hub. Kawasaki OEM part.

$47.50

$17.99

$34.99

685 forged piston kit 692 forged piston kit
waterpump rebuild kit, klr650685 forged piston kit692 forged piston kit

The internal parts needed to rebuild the water pump. O-ring, mechanical seal, and oil seal. You would also likely need a waterpump gasket and clutch cover gasket.

Oversize piston kit, fits 1996 and later KLR650. Forged, lightweight, 2.5mm over stock. Premium rings.

Oversize piston kit, fits 1996 and later KLR650. Forged, lightweight, 3.00mm over stock. Premium rings.

$18.99

$299.95

$299.95

719 forged piston kit Complete lever kit with torsion spring incl special tools Complete kit w/torsion spring less tools
719 forged piston kitComplete lever kit with torsion spring incl special toolsComplete kit w/torsion spring less tools

Oversize piston kit, fits 1996 and later KLR650. Forged, lightweight, 5.0mm over stock. Premium rings.

Everything you need except standard tools!

Kit includes:

Eagle basic lever (Doo) kit (does not include extension springs)

Rotor bolt

Torsion spring

Inner left side gasket

Outer left side gasket

$329.99

$138.00

$101.75

Basic lever kit (basic doohickey kit) Torsion spring Rotor bolt
Basic lever kit (basic doohickey kit)Torsion springRotor bolt

Basic lever kit - the famous Eagle balancer adjustment lever (doohickey). High strength heat-treated aerospace grade stainless. No springs are included. Special tools req'd.

 

Torsion spring for the klr650 balancer system. Offers several advantages over the factory style extension springs: longer adjustment range, captured on install - spring body can't fall into crankcase.

Rotor bolt, genuine OEM Kawasaki.

$39.95

$13.95

$16.95

Rotor puller Rotor holder wrench Left side inner gasket
Rotor pullerRotor holder wrenchLeft side inner gasket

Rotor puller, made by Eagle! High strength alloy steel. 19mm (also fits 3/4 scket) hex. Don't use those pullers made of soft screw stock, use the good stuff!

Rotor holder wrench used during the lever/doohickey upgrade. Use during rotor bolt removal and with rotor puller to remove rotor from end of crankshaft. Use during install of new rotor bolt. Non-magnetic. Design makes it harder to slip and damage rotor.

left side inner gasket, genuine OEM Kawasaki.

$12.95

$29.95

$21.95

Left side outer gasket
Left side outer gasketfuel elbow for carb with o-ringswater pump cover gasket

Left side outer gasket. Genuine OEM Kawasaki.

Repplcement fuel inlet elbow for carb with o-rings. This is genuine Kawasaki part. This fits carb's 1987-2009. In 2010 Kawaski changed the carb.

Genuine OEM Kawasaki waterpump cover gasket

$21.95

$8.00

$5.19

Rear master cylinder and brake pedal mount
cam chain tensioner gasketclutch cover gasketRear master cylinder and brake pedal mount

Cam chain tensioner gasket, OEM Kawasaki part. Often needed during valve adjustment or other top end work.

Kawasaki OEM clutch cover gasket.

Replaces the factory cast part with a much stronger machined bracket.

$3.09

$22.50

$39.95

raising links for 2007/earlier KLR650 Lowering links for 2007 and earlier KLR650 stainless brake lines
raising links for 2007/earlier KLR650Lowering links for 2007 and earlier KLR650stainless brake lines

This links slightly change the rear suspension geometry - they are very popular! The bike will sit slightly higher in the back. It will also take more weight to compress the suspension as compared to the stock setup.

Lowering links for the 2007 and esrlir. These links lower the bike about 1", depending on where you measure. You should consider sliding the fork tubes up 1" after installing these. Instructions are supplied with the links. Made in USA by Eagle...

stainless braided brake lines

$69.95

$69.95

$30.95

EBC brake pads EBC 320mm front brake rotor
EBC brake padsEBC 320mm front brake rotorShark fin rear disk protector

EBC braks pads

320mm front brake for KLR650

Shark fin rear disk protector for 1987-2007

$0.00

$219.99

$69.95

Fork brace for KLR650, 2007 and earlier (back to 1987)
Fork brace for KLR650, 2007 and earlier (back to 1987)Low fender Mounting KitNGK Iridium spark plug

Fork brace precision machined from aluminum barstock. Drilled and tapped for lower fender attachment. Hard anodized black for corrosion protection. Fits 1987 through 2007, A model only, sold in US 1987-2007.

Low fender mounting kit for use wit the Eagle fork brace.

NGK Iridium spark plug. Long lasting, best quality. No need to gap, just install. Hex is 18mm, same as stock. Remember to clean sround the plug with air compressor before removing the old one. There is also a drain hole on the right side of head,...

$109.00

$10.99

$8.99

KLX jet kit
Inline Fuel FilterKLX jet kitexhaust crush gasket
These are the good stuff. Metal filter elment so no flow issues. Clear so you can make sure fuel is flowing and see if there is junk in the fuel. 90 degree, so they work well with the KLR650. Flex fuel and E85 compatible. Older versions will deteriorate after long exposure to ethanol fuels.

KLX needle, main jets, etc

Exhaust crush gasket. This is the copper gasket between the cylinder head and the exhaust header. Remember to keep the nuts tight - check the at 100 miles and 500 miles. 

$5.95

$44.95

$6.18

Countershaft sprocket Prevailing torque nut
Countershaft sprocketPrevailing torque nutcountershaft sprocket shim kit

Countershaft sprocket

prevailaing torque nut for the 1996 and lter KLR650

Shim kit to remove the lateral play in the countershaft sprocket.

$30.95

$9.95

$9.95

final drive chain for klr650 rear sprocket for KLR 650 Drill through subframe upgrade kit
final drive chain for klr650rear sprocket for KLR 650Drill through subframe upgrade kit

X-ring final drive chain for klr650

rear sprocket for klr650 OEM KAwasaki

 

$88.95

$54.95

$24.00

carb screw upgrade kit
Subframe bolt upgradeValve shims for KLR650carb screw upgrade kit

Non-drill though kit. Replace factory bolts with stronger bolts.

vavle shims to fit KLR650

Make your life easier when working on the carb - get these screws!

$5.00

$10.95

$5.00

front master cylinder screws Choke and mirror relocation bracket .7" bar risers
front master cylinder screwsChoke and mirror relocation bracket.7" bar risers

replacement screws for the front master cylinder reservoir lid.

Machined from aluminum bar stock, hard black anodized. relocates choke lever and mirrir bracket to a safer place!

.7 risers, profiled to match KLR triple clamp. Fits KLR650 and others

$2.00

$16.95

$29.95

1.5" bar risers Manual Petcock for KLR650 HiFlo Oil Filter
1.5" bar risersManual Petcock for KLR650HiFlo Oil Filter

1.5" bar risers. Machined aluminum, silver or hard black anodized.

Manual Petcock, replaces factory vacuum petcock. Direct bolt on.

HiFlo oil filter for the KLR

$29.95

$31.49

$3.99

Oil Filler Cap - natural or black hard anodize low profile magnetic drain plug
Oil Filler Cap - natural or black hard anodizelow profile magnetic drain plugViton valve stem seals for your klr650 engine!

Machined aluminum oil filler cap. Uses 6mm hex key (there's one in the factory tool kit). Includes new o-ring too! Hard anodized. Natural hard anodize closely matches engine color 1997 through 2010.

Steel, comes with 4 crush washers.

 

 

Viton valve stem seals for  the KLR650. Just the best available. Price is for set - so you need to order 1 set to get 4 seals. ($2.99 each)

$21.95

$8.95

$11.96

Uni air filter Uni air filter care kit.
Uni air filterUni air filter care kit.

These work very well in the KLR. Flow tests by Cary Aspy said these are the best. Filter care kit available separately. IMPORTANT! You must have the proper oil. Order the filter care kit if you don't have the proper oil. These are not oiled when new!

Keep your engine and filter working well with this kit. Filter cleaner and oil.

$20.95

$19.95