Shop KLR650 2007 and earlier

 
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661 forged piston kit
1987-1995 sprocket retainer plate2007/earlier OEM Kawasaki clutch cable661 forged piston kit

Sprocket retainer plate. Fits ONLY 1987-1995. No longer available from Kawasaki.

OEM Kawsaki clutch cable. Fits 2007 and earlier.

Oversize piston kit, fits all years KLR650. Forged, lightweight, 1mm over stock. Premium rings.

$9.95

$10.99

$299.95

aftermarket cylinder liner for klr650Air filter plastic frameBarnett clutch spring set for klr650

Thicker walls than the stock liner. Fits cylinder blocks for 1996 and later klr650. Requires clearancing of material inside the cylinder block. This is easy to do with dremel or die grinder. Can be bored to 105mm for aftermarket piston.

OEM plastic foam air filter support

Set of Barnett clutch springs for 1996 through early 2011 klr650 . Set of 5. Different wind, different wire. These work very well. Important - they will NOT measure the same length as the factory springs.

$150.00

$14.99

$16.95

Caliper plate for 320mm rotor, 2007/earlier forks, using SV cali
Caliper plate for 320mm rotor, 2007/earlier forks, using SV calicam bearing bolts - set of 8Clutch plates OEM Kawasaki 1997-early 2011

adapter plate for 2007/earlier forks, using 320mm rotor and SV650 caliper.

Camshaft bearing bolts. Better quality than the OEM parts. Set of 8.

OEM Kawasaki clutch friction plates. Fit mid-1996 to early 2011. Set of 8.

$49.95

$6.99

$64.00

countershaft collarcountershaft collar o-ringcountershaft seal

Replacement collar for output shaft, fits into case behind sprocket. Kawasaki part

replacement o-ring for output shaft collar. Kawasaki part.

Replacement seal for countershaft, fit into case behind countershaft sprocket. Kwasaki part.

$18.99

$3.49

$5.99

Cylinder base gasket - Kawasaki OEMcylinder work for 705 or 719dowel for engine cases and cam bearings

Genuine Kawasaki OEM cylinder base gasket

Cylinder work for the 719 or 705 piston kit. Does not include liner.

Dowels used all over the klr650 engine. Used as side case locators, and top and bottom of cylinder, and camshaft bearing locators.

$8.99

$229.00

$0.49

drain plug crush washers, package of 4enricher nut or choke nutHead gasket Kawasaki OEM

Aluminum washers for 12mm drain plug. 

replacement plastic enricher nut, or choke cable nut, for the factory carb.

Head gasket, Kawsaki original equipment. Stock (not cut) , so it fits up to 1mm oversize.

$1.29

$5.99

$42.99

Head gasket Kawasaki OEM Cut for big bore up to 692klr cylinder head refurbishOil Filter Bypass Tube

Head gasket, Kawsaki original equipment. Cut for over size bore up to 692.

Refurbish your good usable cylinder head. 

Oil filter bypass tube. Often lost, thrown away with the old filter. You need this in the engine to make sure the oil passes through the filter. Only fits one way, small end into the engine first.

$47.50

$160.00

$17.99

685 forged piston kit
rear hub rubber damperwaterpump rebuild kit, klr650685 forged piston kit

Rear hub, rubber damper. This is the rubber part that fits between the sprocket carrier and hub. Kawasaki OEM part.

The internal parts needed to rebuild the water pump. O-ring, mechanical seal, and oil seal. You would also likely need a waterpump gasket and clutch cover gasket.

Oversize piston kit, fits 1996 and later KLR650. Forged, lightweight, 2.5mm over stock. Premium rings.

$34.99

$18.99

$299.95

692 forged piston kit 719 forged piston kit Complete lever kit with torsion spring incl special tools
692 forged piston kit719 forged piston kitComplete lever kit with torsion spring incl special tools

Oversize piston kit, fits 1996 and later KLR650. Forged, lightweight, 3.00mm over stock. Premium rings.

Oversize piston kit, fits 1996 and later KLR650. Forged, lightweight, 5.0mm over stock. Premium rings.

Everything you need except standard tools!

$299.95

$329.99

$138.00

Complete kit w/torsion spring less tools Basic lever kit (basic doohickey kit) Torsion spring
Complete kit w/torsion spring less toolsBasic lever kit (basic doohickey kit)Torsion spring

Kit includes:

Eagle basic lever (Doo) kit (does not include extension springs)

Rotor bolt

Torsion spring

Inner left side gasket

Outer left side gasket

Basic lever kit - the famous Eagle balancer adjustment lever (doohickey). High strength heat-treated aerospace grade stainless. No springs are included. Special tools req'd.

 

Torsion spring for the klr650 balancer system. Offers several advantages over the factory style extension springs: longer adjustment range, captured on install - spring body can't fall into crankcase.

$101.75

$39.95

$13.95

Rotor bolt Rotor puller Rotor holder wrench
Rotor boltRotor pullerRotor holder wrench

Rotor bolt, genuine OEM Kawasaki.

Rotor puller, made by Eagle! High strength alloy steel. 19mm (also fits 3/4 scket) hex. Don't use those pullers made of soft screw stock, use the good stuff!

Rotor holder wrench used during the lever/doohickey upgrade. Use during rotor bolt removal and with rotor puller to remove rotor from end of crankshaft. Use during install of new rotor bolt. Non-magnetic. Design makes it harder to slip and damage rotor.

$16.95

$12.95

$29.95

Left side inner gasket Left side outer gasket
Left side inner gasketLeft side outer gasketfuel elbow for carb with o-rings

left side inner gasket, genuine OEM Kawasaki.

Left side outer gasket. Genuine OEM Kawasaki.

Repplcement fuel inlet elbow for carb with o-rings. This is genuine Kawasaki part. This fits carb's 1987-2009. In 2010 Kawaski changed the carb.

$21.95

$21.95

$8.00